High precision
capable of producing parts with precise dimensions and smooth surfaces.
01
High efficiency
suitable for mass production with high production efficiency.
02
Complex shapes
capable of manufacturing parts with complex shapes and thin walls.
03
High material utilization
reduce material waste and reduce costs.
04
Long life
the mold life is 60,000-80,000 shots, suitable for long-term production.
05
1. Mold design
- Design the mold according to product requirements, considering parting surface, pouring system, cooling system, etc.
- Use CAD/CAE software for simulation analysis and optimization of design.
2. Mold manufacturing
- Select high-strength, heat-resistant and wear-resistant mold steel.
- Manufacture the mold through CNC machining, EDM and other processes.
3. Mold preheating
- Preheat the mold before die casting to prevent thermal shock and cracks.
4. Die-casting process
- Inject molten aluminum alloy into the mold and form it under high pressure.
- Control parameters such as pressure, speed, temperature, etc. to ensure quality.
5. Cooling and mold opening
- Open the mold after cooling and take out the casting.
- Control the cooling time to prevent deformation or cracking.
6. Post-processing
- Remove burrs and flash, and perform surface treatment such as polishing and spraying.
7. Inspection and packaging
- Inspect the size, surface quality, and mechanical properties.
- Pack and store after passing the inspection.
Injection pressure
affects the density and surface quality of the casting.
Injection speed
affects the filling effect and surface finish.
Mold temperature
affects the cooling speed and internal quality.
Cooling time
affects production efficiency and casting quality.
Porosity
Optimize the pouring system and exhaust system.
Shrinkage
Adjust the cooling system and injection parameters.
Cracks
Control mold temperature and cooling time.
High-quality aluminum alloy die castings can be produced by reasonable design and control of process parameters.
Automotive industry
- Applications: engine cylinder block, gearbox housing, wheels, suspension system parts, steering system parts, etc.
- Advantages: Lightweight and high strength, which helps to reduce vehicle weight and improve fuel efficiency and performance.
Aerospace
- Applications: aircraft structural parts, engine parts, satellite parts, spacecraft parts, etc.
- Advantages: High strength and corrosion resistance, suitable for manufacturing high-demand aerospace parts.
Electronic appliances
- Applications: laptop housing, mobile phone housing, heat sink, connector, power supply housing, etc.
- Advantages: Good thermal conductivity and electromagnetic shielding performance, suitable for manufacturing precision electronic components.
Household appliances
- Applications: washing machine parts, refrigerator parts, air conditioner parts, kitchen utensils, etc.
- Advantages: good surface treatment performance and corrosion resistance, suitable for manufacturing home appliance parts with high appearance requirements and durability.
Communication equipment
- Applications: base station antennas, filters, RF devices, communication equipment housings, etc.
- Advantages: high precision and good electromagnetic shielding performance, suitable for manufacturing precision communication equipment parts.
Industrial equipment
- Applications: pump bodies, valves, gears, bearings, hydraulic system parts, etc.
- Advantages: high strength, wear resistance and corrosion resistance, suitable for manufacturing industrial equipment parts under high load and harsh environments.
Building hardware
- Applications: door and window accessories, curtain wall brackets, building decorations, etc.
- Advantages: high strength and corrosion resistance, suitable for manufacturing building hardware with high durability requirements.
Medical equipment
- Applications: surgical instruments, medical equipment housings, connectors, etc.
- Advantages: good biocompatibility and corrosion resistance, suitable for manufacturing high-standard medical equipment parts.
Lighting equipment
- Application: LED lamp housing, heat sink, bracket, etc.
- Advantages: good thermal conductivity and surface treatment performance, suitable for manufacturing lighting equipment parts with efficient heat dissipation.
Transportation
- Application: train parts, ship parts, bicycle parts, etc.
- Advantages: light weight and high strength, which helps to reduce the weight of vehicles and improve efficiency and performance.
Consumer goods
- Application: sports equipment, outdoor products, household goods, etc.
- Advantages: good processing performance and surface treatment performance, suitable for manufacturing beautiful and durable consumer goods.
Energy industry
- Application: solar bracket, wind power generation parts, battery housing, etc.
- Advantages: high strength and corrosion resistance, suitable for manufacturing energy equipment parts with high durability requirements.
These application fields fully demonstrate the diversity and wide applicability of aluminum alloy die-casting molds, making them an indispensable part of modern manufacturing.
|
Specification Item |
Parameter/Description |
|
Mold Size |
600mm x 500mm x 400mm (L x W x H) |
|
Material |
H13 Steel |
|
Cavity Number |
1 |
|
Mold Weight |
800 kg |
|
Mold Base |
Standard DIN |
|
Surface Finish |
Polished, Ra 0.1 µm |
|
Ejection System |
Hydraulic Ejection |
|
Cooling System |
Water Cooling Channels |
|
Runner Type |
Cold Runner |
|
Life Expectancy |
100,000 Shots |
|
Tolerance |
±0.02 mm |
|
Shrinkage Allowance |
0.6% |
|
Mounted Plate |
Yes |
|
Venting System |
Built-in Vent Grooves |
|
Mold Temperature |
200°C |
|
Injection Pressure |
800 Bar |
|
Clamping Force |
300 Tons |
|
Usage |
Aluminum Die-Casting |
|
Maintenance Interval |
Every 10,000 Shots |
|
Main Products |
Metal Stamping Die, Stamping Processing, Plastic Injection Mold, Prototype tool, Injection Molding Parts, for Auto, Consumer Electronics, Appliance, Medical, Houseware etc. |
|
Drawing Format |
Pro/E, AutoCAD, SOLIDWORK, CAD, STP, IGES, etc. |
|
Mold Type |
Progressive die, single die, Manipulator transfer die |
|
Mold Accuracy |
±0.003mm |
|
Mould Base |
DME, SD, LKM, HASCO or Goutech Standard for specific parts |
|
Mold Material |
SKD11, QC-10, DC53, S55C, asp23, HIGH SPEED STEEL |
|
Mold Life |
50K-1Million Shots |
|
Cavity |
Single cavity, multi-cavity |
|
Mold Manufacture Equipement |
High speed CNC, EDM, Wire cutting, Grinding, Laser Marking, Drilling, Spotting machine |
|
Tooling Surface Treatmetn |
Ticn, Tin, TiAlN, DLC, PVD |
|
Qc Reports |
Samplies dimension report, 3-coordinate measurement data, CPK report, PPAP |
|
Quality Control |
Strict quality assurance and inspection processes |
|
Machining Process |
Milling, turning, drilling, tapping and sheet metal fabrication Stamping die-casting, Multistep machining |
|
Production Volume |
Low to medium volume, prototype, and batch production |
|
Certificates |
ISO9001:2008, SGS |
|
Packing |
Vacuum packing, wooden box packing |
Company Scale: Founded in 2004, the total assets of 20 million RMB. Covers an area of about 10000 square meters, owns more than 150 employees.Annual turnover of about 50 million RMB;
Zinc, aluminum alloy die-casting mold development and production.
Zinc, aluminum alloy die casting parts;
CNC computer gongs, precision machining, CNC CNC machining center, drilling, tapping, punching machine, batch of feng, grinding and polishing machining.
Surface treatment (fully automatic dust-free workshop electrostatic spray, spray powder, sand blasting, vibration grinding, etc.
One-stop processing services!
The company has passed ISO9001:2008 quality system certification.
Vacuum packing, wooden box packing
Q: Can you make machining parts based on our samples?
A: Yes, we can make measurement based on your samples to make drawings for machining parts making.
Q: Are you a factory or trade company?
A: We are a factory located in 2nd Floor, No. 13-16, Yangyong Industrial Rd, Pengchengjin Science Park, Bao'an District, Shenzhen, Guangdong, China. Welcome to visit our factory.
Q: What is your payment term?
A: Mold: 50% prepaid, balance after sample approval.
Products: 50% prepaid, balance T/T before shipment.
Q: How about the lead time?
A: Tooling lead time: 20-40 days.
Q: How long should we take for a quotation?
A: After receiving detailed information(your 2D/3D drawings or samples), we will quote you within 48 hours.
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q: What kind of production service do you provide?
A: Mold making, die casting, CNC machining, stamping, plastic injection, welding,surface treatment and assembly.
http://www.bshmetal.com/